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What is a vacuum dehydration drying device?

What is a vacuum dehydration drying device?

Evaporate moisture as much as possible, concentrating and drying! We will also introduce the cost-benefit model of the vacuum dehydration drying equipment.

A "decompression dehydration drying device" is a system that heats concentrated wastewater discharged from factories under reduced pressure, efficiently evaporating as much moisture as possible to concentrate and dry the waste. It can achieve a reduction in industrial waste discharge and significantly lower industrial waste treatment costs. Our company offers analysis of various types of wastewater, cost reduction, zero-emission estimates, simulations, design, construction, and sales. Please feel free to contact us when you need our services. 【Features】 ■ Heats concentrated wastewater discharged from factories under reduced pressure ■ Efficiently evaporates as much moisture as possible to concentrate and dry the waste ■ Achieves a reduction in industrial waste discharge and significantly lowers industrial waste treatment costs *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Introducing a Vacuum Dehydration Drying Device] Semiconductor Component Manufacturing Industry, Company S

[Case Study of Introducing a Vacuum Dehydration Drying Device] Semiconductor Component Manufacturing Industry, Company S

The reclaimed water adopts biological treatment in the later stage! An example of reducing the COD value of reclaimed water by cutting the first distillate by 15%.

We would like to introduce a case study of Company S, a semiconductor component manufacturer located in Indonesia, which has implemented a "decompression dehydration drying device." In the company, when introducing a new product manufacturing process, they considered wastewater treatment. They tried various methods, but the COD value became a bottleneck, leading them to ultimately choose treatment through decompression. The recovered water underwent biological treatment in the subsequent stage. The wastewater contained low-boiling-point solvents, and by cutting the initial distillate by 15%, they were able to suppress the COD value of the recovered water. 【Case Overview】 ■ Customer Name: Company S ■ Location: Indonesia ■ Industry: Semiconductor Component Manufacturing ■ Model Introduced: G 750 Type ■ Introduction Date: November 2014 ■ Treated Wastewater: Production Process Wastewater ■ Treatment Volume: 15,000L/day (operating 24 hours/day) *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Introducing a Decompression Dehydration Drying Device] Food Manufacturing Industry, Company M

[Case Study of Introducing a Decompression Dehydration Drying Device] Food Manufacturing Industry, Company M

Activating zero emissions! Introduction of a case study that achieved stabilization of wastewater treatment facilities!

At Company M, a food manufacturing business located in a certain area of Saitama Prefecture, the introduction of a "decompression dehydration drying device" has addressed the high load that rice washing water places on wastewater treatment facilities, which was causing instability in processing capacity. As a result of the introduction, approximately 97% of COD, about 90% of BOD, nearly 100% of SS, and around 99% of n-Hex have been removed, achieving stabilization of the wastewater treatment facilities. Additionally, by intentionally adjusting the residue from the cooking process to a paste-like consistency, it has been converted into a valuable feed for pig farming, promoting zero emissions. 【Case Overview】 ■ Customer Name: Company M ■ Location: Certain area in Saitama Prefecture ■ Industry: Food Manufacturing ■ Model Introduced: G 750 Type ■ Introduction Date: December 2009 ■ Waste Liquid Processed: Rice Washing Water ■ Processing Volume: 15,000L/day (operating 24 hours/day) *For more details, please refer to the PDF document or feel free to contact us.

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Features of the vacuum dehydration drying device

Features of the vacuum dehydration drying device

Prevent scaling (burning) with a Teflon scraper! We will also introduce some trivia!

The "Decompression Dehydration Drying Device" features a unique stirring and discharge screw built into the distillation kettle, making it resistant to scaling (burning). Its simple structure allows for very easy handling, and the angled stirring enables automatic discharge of distillation residues. Additionally, as a tidbit about this product, the "stirring blades" are designed to constantly scrub the inner walls of the distillation kettle with Teflon plates to prevent the precipitated residues from sticking, and the blades are angled to direct the residues to the discharge outlet for automatic removal. 【Features】 ■ Unique stirring and discharge screw (Teflon plate) built into the distillation kettle ■ Resistant to scaling (burning) ■ Automatic discharge of distillation residues with angled stirring ■ Very easy to handle due to its simple structure *For more details, please refer to the PDF document or feel free to contact us.

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Introduction of vacuum dehydration drying equipment results

Introduction of vacuum dehydration drying equipment results

We have a proven track record in the processing of metal materials and the manufacturing of semiconductor components! We also introduce a wide range of products.

The "Vacuum Dehydration Drying Equipment" that we handle has a total of 352 units installed as of April 30, 2021, with 264 units in Japan and 88 units overseas. We have various installation records, including M Company in the food manufacturing industry, O Company in the food product raw material processing industry, and S Company in the semiconductor component manufacturing industry. At O Company, a stainless steel product manufacturer located in Okayama Prefecture, they adopted our equipment for treating rinse water discharged from the cleaning process of their product production as they constructed a new factory. Compared to conventional wastewater treatment facilities, our equipment is very compact, takes up little space, and is easy to manage, which has been greatly appreciated. 【Installation Records (Partial)】 ■ Food Manufacturing Industry: M Company ■ Metal Material Processing Industry: A Company ■ Food Manufacturing Industry: B Company ■ Food Product Raw Material Processing Industry: O Company ■ Semiconductor Component Manufacturing Industry: K Company *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Introducing a Decompression Dehydration Drying Device] Stainless Steel Product Manufacturing Company, Company O

[Case Study of Introducing a Decompression Dehydration Drying Device] Stainless Steel Product Manufacturing Company, Company O

Very compact and space-saving, easy to manage! A case where a reduction was adopted for rinse water treatment.

We would like to introduce a case study of Company O, a stainless steel product manufacturer located in a certain area of Okayama Prefecture, which has implemented a "decompression dehydration drying device." In constructing their new factory, the company adopted this device to treat the rinse water discharged from the cleaning process of product production. As a result, they are very pleased with its compact size compared to conventional wastewater treatment facilities, which takes up less space and is easier to manage. They have also utilized their own stainless steel pipes and valves for the steam supply piping. 【Case Overview】 ■ Customer Name: Company O ■ Location: Certain area of Okayama Prefecture ■ Industry: Stainless Steel Product Manufacturing ■ Model Introduced: G 250 Type ■ Introduction Date: December 2014 ■ Waste Liquid Treated: Rinse Water from Cleaning Process ■ Treatment Volume: 1000–2000L/day (operating 8 hours/day) *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Introducing a Decompression Dehydration Drying Device] Metal Material Processing Industry, Company A

[Case Study of Introducing a Decompression Dehydration Drying Device] Metal Material Processing Industry, Company A

Achieving zero emissions through significant cost reduction! Introducing a case study that successfully achieved over 90% volume reduction!

We would like to introduce a case study of Company A, a metal materials processing company located in Shizuoka Prefecture, which has implemented a "decompression dehydration drying system." The company was previously outsourcing the treatment of 20,000 liters per day of water-soluble rolling oil wastewater, resulting in significant disposal costs. However, with the introduction of the system, they successfully achieved over 90% volume reduction. Furthermore, the oil content in the residue has a low moisture content and is of high quality, allowing it to be collected as a valuable material, leading to the achievement of zero emissions and significant cost reductions. 【Case Overview】 ■ Customer Name: Company A ■ Location: Shizuoka Prefecture ■ Industry: Metal Materials Processing ■ Model Introduced: G 1000 ■ Introduction Date: March 2012 ■ Wastewater Treated: Water-soluble rolling oil wastewater ■ Treatment Volume: 20,000 liters/day (operating 24 hours/day) *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Introducing a Decompression Dehydration Drying Device] Food Manufacturing Industry, Company B

[Case Study of Introducing a Decompression Dehydration Drying Device] Food Manufacturing Industry, Company B

After implementation, the amount of industrial waste collected decreased by about 70%! A case that achieved significant reductions in industrial waste emissions and cost improvements.

We would like to introduce a case study of Company B, a food manufacturing business located in a certain area of Yamagata Prefecture, which has implemented a "decompression dehydration drying device." Before the implementation, the company generated a large amount of waste jelly every day, leading to high industrial waste disposal costs. However, after the implementation, the amount of industrial waste collected was reduced by approximately 70%, achieving significant reductions in waste output and cost improvements. Additionally, at the time of implementation, the company received a grant from the "Fiscal Year 2012 Subsidy for the Development of Recycling-Oriented Industrial Facilities," resulting in even greater benefits. 【Case Overview】 ■Customer Name: Company B ■Location: Certain area in Yamagata Prefecture ■Industry: Food Manufacturing ■Model Introduced: G 300 Type ■Implementation Date: December 2012 ■Waste Liquid Processed: Waste Jelly ■Processing Volume: 6000L/day (operating 24 hours/day) *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Introducing a Decompression Dehydration Drying Device] Food Product Raw Material Processing Industry, Company O

[Case Study of Introducing a Decompression Dehydration Drying Device] Food Product Raw Material Processing Industry, Company O

Achieving recycling through distillation and concentration adjustment! A case of significant reduction in industrial waste disposal costs.

We would like to introduce a case study of Company O, a food product raw material processing business located in Gunma Prefecture, which has implemented a "decompression dehydration drying device." Previously, the company disposed of all used cleaning alcohol aqueous solution (35%) as industrial waste, but they achieved recycling by distillation and concentration adjustment. As a result, there was a significant reduction in industrial waste disposal costs. 【Case Overview】 ■ Customer Name: Company O ■ Location: Gunma Prefecture ■ Industry: Food Product Raw Material Processing ■ Model Introduced: G 150 Type (Explosion-proof) ■ Introduction Date: March 2014 ■ Waste Liquid Processed: Recycled Cleaning Alcohol Aqueous Solution ■ Processing Volume: 2760L/day (20H/day operation) *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Vacuum Dehydration Drying Equipment Introduction] Semiconductor Component Manufacturing Industry, Company K

[Case Study of Vacuum Dehydration Drying Equipment Introduction] Semiconductor Component Manufacturing Industry, Company K

The reduction rate is 96.42%! Introducing a case study that achieved simplified processing and significant cost reduction!

We would like to introduce a case study of Company K, a semiconductor parts manufacturer located in Nagano Prefecture, which has implemented a "decompression dehydration drying device." Previously, the company processed using a microflow → filter press → disk dryer, but by consolidating the previous processes into one machine, they achieved simplification of processing and significant cost reduction. After the implementation, they are exploring the recovery of valuable residues from the kettle, and if realized, the benefits of the implementation are expected to increase further. 【Case Overview】 ■ Customer Name: Company K ■ Location: Nagano Prefecture ■ Industry: Semiconductor Parts Manufacturing ■ Model Introduced: G 500 ■ Introduction Date: October 2014 ■ Waste Liquid Processed: Plating Process Waste Liquid ■ Processing Volume: 10,000L/day (24 hours/day operation) *For more details, please refer to the PDF document or feel free to contact us.

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